Updated
Updated · Livescience.com · Jun 28
Lack of Oxygen Lets Metals Cold-Weld in Space, Threatening 1 Stuck Mechanism
Updated
Updated · Livescience.com · Jun 28

Lack of Oxygen Lets Metals Cold-Weld in Space, Threatening 1 Stuck Mechanism

2 articles · Updated · Livescience.com · Jun 28

Summary

  • Space vacuum lets bare metal surfaces fuse because oxygen cannot rebuild the ultrathin oxide layer that normally blocks atomic bonds on Earth, experts said.
  • Solar and ionic radiation can scour surfaces clean, while pressure, sliding and vibration shear off existing oxide films and force jagged microscopic peaks into direct metal-to-metal contact.
  • Cold welding can jam spacecraft hardware—doors, screws and deployable structures—with NASA's Galileo probe a well-known case after its high-gain antenna failed to fully open in 1991.
  • Gold and platinum are especially prone because they do not form oxide layers, so engineers use anodizing, dry lubricants, dissimilar metal pairings and vacuum-chamber stress tests to reduce the risk.

Insights

Why does a decades-old problem like cold welding still threaten today's most advanced spacecraft?
Could the space hazard of cold welding become a tool for building future structures in orbit?
Can nature inspire new materials that are inherently immune to fusing together in the vacuum of space?